Condition monitoring equipment evaluates the functionality of machine parts like motors, pumps, and other components on a regular basis. Being prepared for equipment malfunctions before they happen reduces downtime and provides knowledge on when to acquire replacements. Preventative maintenance is key for maintaining efficient production lines and condition monitoring enables this.
Condition monitoring equipment makes multiple measurements of a machine’s functionality under normal use, such as its rotation angle, flatness, or vibration resistance. This data assists technicians in making educated assessments of a machine’s lifespan and operation capabilities by comparing its measurements over time.
A common technique uses a laser shaft alignment tool to readjust rotating assembly equipment such as line machines or DC motors. This tool gathers data on everything from the straightness and flatness to the spindle alignment and thermal growth of the equipment under test. When machinery is properly aligned, bearings and seals last longer and energy is consumed more efficiently.
By knowing that an expensive piece of machinery is due for repair or replacement several months beforehand, technicians can streamline fixes and ensure everything is back to normal operation with as little downtime as possible. Purchasing condition monitoring equipment from ATEC means affordable rates on top-notch tools like the ones seen below.
Types of Condition Monitoring Equipment
- Accelerometer
- Laser shaft alignment
- Multifunction process calibrator
- Sound level meter
- Thermal camera
- Vibration analyzer